Reduction of scrap
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It is usually difficult and not interesting (fear of punishment) for employees to admit imperfections in their processes. The external expert has no conflict of interest and is interested in objective information and in the successful implementation of the project
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OrexPro experts have long-term and multilateral experience in various processes, so they can offer tested in many other companies ready and proven solutions
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OrexPro experts know how to work with the staff. Instruct and train them for further support of implemented changes. It is often difficult for internal employees to share the knowledge with their colleagues, because "everything is clear enough"
OrexPro offers expert support in reducing the number of defective products. The project covers the following stages:
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Analysis of defective products statistics
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Investigation of processes and search for possible root causes that affect the occurrence of defective products.
The root causes may be in the following areas: processes (purchasing, product development, manufacturing, configuration, control, storage, transportation, etc.), materials (raw materials, components), personnel, and equipment.
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Development of the set of measures to eliminate the root causes of existing defects
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Support in the implementation of measures
Services in this stage are very diverse, as they depend on the identified causes of defects. This may include building supplier’s management system, changing the configuration and maintenance of equipment, changing the functions and responsibilities of personnel, and so on.
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Development or improvement of the quality control system
The control system should be built on the principle: control – at the points where it is necessary; the most objective control result; timely control at the early stages of product creation, where the cost of rework is not so high.
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Analysis of results and evaluation of the project
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• Training of personnel in first good part approval process; control methods, including visual control; working with nonconformities
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